This project is prepared according to sausage –salami establishment for

ASHRAF AGRICULTURAL P.L.C.

THE PROJECT OF INSTALLATION 20.000 KG/DAY PRODUCTION OF SAUSAGE- SALAMIS ESTABLISHMENT

INTRODUCTION

After company authorized person Mr. Cengiz KABADAY invitation, as aresult of our visit to your sausage –salami establishment at 25-May – 2009,

List OF NECESSARY MACHINES AND EQUIPMENTS

• KRT 500 MIXING MACHING
• CTR 300 CUTTER
• JAMBON MOLD
• ICE MAKER 1600 KG/DAY
• DKM 200 FROZEN & FRESH MEAT MINCING MACHINE
• SAUSAGE FILLING TABLE
• DED-1000 FROZEN MEAT CHOPPING MACHINE
• SMOKE GENERATOR
• FPK 400 OVEN WITH 2 TROLLEYS ( smoking , cooking , drying )
• VP 600 VACUUM PACKING MACHINE
• VP 1000 VACUUM PACKING MACHINE
• ROAST MEAT BOILER MACHINE
• SAUSAGE PEEL MACHINE
• AUTOMATIC AUTOCLAVE
• OKM 34100 AUTOMATIC CLIPS MACHINE
• ODM 100 AUTOMATIC FILLING MACHINE
• CONSERVE BELT CONVEYOR
• CONSERVE SEAMER
• FILLING MACHINE FOR CONSERVE PRODUCTION
• MEAT CARRIER
• OVEN TROLLEY
• SHRING MACHINE FOR CONSERVE
• ( HOT ) SHRING MACHINE FOR MEAT

LIST OF MACHINE AND EQUIPMENTS ESTABLISHMENT HAS

• MEAT PROCESSING TABLE
• FROZEN MEAT CHOPPING MACHINE
• MODEL 130 MEAT MINCING MACHINE
• EMULSIFIER MACHINE
• CTR 120 CUTTER
• BOILER FOR SALAMIS
• PACKING MACHINE
• MEATBALL FORMING MACHINE

PRODUCTION PER ONE DAY:

4 Tons conserve (salami)

1.5 Tons Roast boiler meat

1.5 Tons sausage

4 Tons Turkish sausage

6 Tons salami with casing

1 Ton Hamburger

2- MODEL CTR 330 Liter Cutter

HYGIENIC – EASY TO CLEAN – SIMPLE TO USE

Vessels and frames of all models are made up of 304 quality stainless chromium. They could be equipped with double revolution or speed control apparatus (with frequency convertor) as desired. Models with frequency convertor are capable of emission and to increase/decrease the engine rate.
4 or 8 European blades are used. Ctr-200 and ctr -300 could be equipped with optional loading apparatus. 
The loading and unloading system is hydraulic. The operator panel is equipped with a graphic display and 25 programs.

• Entirely made up of 304 quality stainless metal.
• Hygienic.
• Extremely easy and simple to clean.
• Wholly conforms to CE directives.
• Very easy and simple to use.

3- JAMBON MOLD

Used in sausage, spiced sausage, salami production and the meat processing sector and in particular in mincing meat subjected to shock  at -40c.

• Ensures that the flesh and bones of chicken, turkeys and fish come out of the machine separately thanks to the optional and specially designed separator system.
• Equipped with mirror and blade system used in frozen meat mincing machines at EU standards.
• Optional sinew separator system
• Equipped with a powerful engine and gearbox system.
• With two helixes for fresh and frozen meat.
•  Double- revolution.
• With Lift.
• Capacity of 250 it. Of meat.
• Entirely made up of 304 quality stainless metal,
• Hygienic.
• Extremely easy and simple to clean.
• Wholly conforms to CE directives
• Very easy and simple to use.

(SMOKING – COOKING – DRYING) HYGIENIC – EASY TO CLEAN – SIMPLE TO USE

HYGIENIC – EASY MAINTANANCE – EASY INSTALLATION

12- ROAST MEAT BOILER

13- SAUSAGE PEEL MACHINE

ENTIREL MADE UP OF 304 QUALITY STAINLESS STEEL
PEEL PROCESS WORK SERIES
CONTROL OF SPEED
OPTIONALLY STEAM UNIT

TAM AUTOMATIC AUTOCLAVE 4A2750 OMS4AUTO2750
(ø 1400 × 4 baskets)
It is completely manufactured of AISI 304L quality stainless steel.
It is isolated with exterior rock wool and covered with sheet steel.
PLC system controlled and operated. It is coupled with Alfa Laval plate heat exchanger in order to minimize water consumption and chemical use machine. Spray system used in our machine is performed by the nozzles produced specially and the water is pulverized and so the temperature required is provided at maximum level everywhere in the machine.
All of the controls and input such as the pressure, air, water vapor and level as well as touch screens PLC display are designed at outside of the main panel on the machine in order to make user's control easier.
It is operated and controlled with a program specially made by OSMANLI MAKINA for our full automatic autoclaves. The pressure and temperature is recorded at the main panel by a roll for system control and recording.
The machine cover gasket system is air type; thus, the gasket change becomes minimum.
The system safety is controlled electrically, pneumatically and mechanically at the same time.
1.1a   AUTOCLAVE BASKET                        8 Pcs
It is completely manufactured of AISI 304 stainless steel. 980x980x920mm
1.1b   AUTOCLAVE CARRIAGE                    8 Pcs
It is manufactured of iron material. It is painted
1.1c   
The basket guider is manufactured of Inoxs material.    1 Pcs
Some of other specifications which our machines have but the equivalent machines do not have:

Alfa Laval Plate Heat Exchanger (To minimize internal water change and decrease chemical use).

Furthermore, the heat exchanger eliminates sudden pressure decreases and it is very important for the system.

OTHER TECCHNICAL SPECIFICATIONS:

• Made up of aluminum and 304 quality stainless steel.
• With safety switch.
• Equipped with apins until and operates in frequency with the filling signal.
• Semi- automatic or full- automatic operation
• Very easy and simple to use
• Entirely made up of 304 quality stainless metal,
• Hygienic.
• Extremely easy and simple to clean
• Wholly conforms to CE directives
• Very easy and simple to use.

Used in sausage, spiced sausage and salami production. Capable of filling at the desired weight and automatically. Equipped with a pallet system comprising of 6 pallets. Thanks to the European vacuum system, prevents air to be trapped within the package and ensures complete filling.

• Capable of operating serially with automatic clips thanks to the communication link.
• With lift
• Produces sausage portions rapidly thanks to the sausage apparatus.
• Capacity of 250 it. Of meat.
• With safety switch.
• Entirely made up of 304 quality stainless metal.
• Hygienic.
• Extremely easy and simple to clean.
• Wholly conforms to CE directives
• With servo-motor and touch screen.

19- CONSERVE SEAMER

G-AUTOMATIC PACKING MACHINE BPZ 400 FULL Automatic chain vacuum thermoform packaging machine(Sausage, hotdog, salami, hen, sea products)

1- MEAT PROCESSING TABLE PARTS

2- SLAUGHTER HOOK FOR CATTLE

3- CARRIER (DRIVER) FOR SMALL CATTLE

4- SLAUGHTER HOOK FOR SMALL CATTLE

5- CARRIER (DRIVER) FOR CATTLE

6- CARRIER

7- SLAUGHTER HOOK FOR SMALL CATTLE (SPECIAL)

8- T PROFILES FOR OVEN

9- EFA SB 322 E / 42 SPLITTING SAW

10- EFA 57 BRISKET SAW

11- EFA Z12 HYDARULIC CUTTER FOR HORNS

12- EFA 620 DEHIDER KNIFE SYSTEM KNOLL

1- HYGIENE SANITATION UNIT

2- ELECTRONIC INSECT KILLER (CIZZZ)

3- BIC CARTON BOX

REQUIREMENTS OF PROJECT

• Must be a storage room approximately (110m2) for empty conserve.

• Must be a storage room approximately (130m2) for raw materials (casing, clips, role etc.)

• Must be container to pack products in carton boxes

• Must be a cold storage room for final product

• Must be a steam tank (capacity = 3500 m3/h) optionally

• Firstly, must be built new part for cooking and boiling area and put in machines as marked F -8-9-12-14 as shown the technical drawings.

• Otherwise if a) will not be happen, secondly solution, will build a tunnel to pass other area. Then we plan to put in machines as marked F- 8- 9- 12-14-17-18-19 as shown end of technical drawing